Textiles: lower cost per kilo of fabric.
Air-jet looms are air-hungry, humidification runs at peak all day, and dyehouses heat more water than they need.
Where the money goes
Compressed air for looms
Pressure control and a leak programme save a large share of compressor power.
Humidification and ventilation
Fans and pumps sized for the hottest day run at that speed all year. Drives match them to the weather.
Dyeing heat
Batch-by-batch steam and hot-water use reveals over-heating and heat that could be recovered.
What you get
One number per kilo of fabric
Electricity, fuel and losses rolled into cost per unit, live and by section, with hour-by-hour heatmaps that show waste outside working hours.
The right person, at once
Alarms and advice go by SMS, WhatsApp or email to whoever is responsible for that section, and escalate if nobody acknowledges.
PlantOS engineers on every shift
Our intuitive algorithm learns what normal looks like for every signal and flags abnormal events as they happen; our engineers review each section's data and send you advice and a one-page weekly report.
Questions
What does PlantOS measure in textile mills?
Typically: Air flow and pressure, Compressor meters, Fan and pump drives, Steam flow, Humidity sensors.
What is the usual first project?
Compressed-air audit and leak programme.
How are savings proven?
A baseline of energy against production is fixed before changes are made; savings are the difference between what the baseline predicts for each day's production and what was measured, in line with IPMVP Option B.
Find the shillings hiding in your plant.
See a live plant in your sector, then a 30-day plant assessment with a report in shillings per unit. No line stoppage.