Lower cost per tonne. Same machines.
PlantOS connects the meters, motors and machines already on your floor, and our intuitive algorithm learns how your plant runs at its best, shows exactly where money leaks, and keeps every unit you make at the lowest cost.
- Intuitive algorithm on every section
- No capex option
- Runs on site, even offline
- Works with your existing PLCs
Built for plants that run on motors, steam and margins
- Tea
- Sugar
- Dairy
- Grain milling
- Beverages
- Edible oils
- Cement
- Textiles
- Cold chain
- Plastics
Measured at the gate. Lost on the floor.
Most plants know what came in and what was sold. What happens in between, kilowatt by kilowatt and kilo by kilo, is guesswork.
Energy nobody can see
One meter at the gate gives you the bill, not which motor, shift or setting caused it.
Machines that fail without warning
A seized bearing stops the line in peak season while raw material keeps arriving.
Yield nobody reconciles
Kilos go missing between intake and dispatch, and no report can say where.
One platform. Three views of the truth.
The same live data, shaped for the control room, the factory floor and the boardroom.
Every kilowatt, explained.
See cost per unit as it happens, broken down by line, machine and utility. When something spikes, you see what caused it and what it cost.
- Cost per unit, live. energy, fuel and yield rolled into one number per tonne, crate or litre
- Spikes with causes. every motor start, outage and peak tagged with its shilling cost
- Advice you can accept. setpoint recommendations your operators approve with one tap
Fix it before it fails.
Engineers walk the floor with the field app. Scan a machine’s tag to see its health, record a reading or raise a work order, with or without signal.
- Weeks of warning. bearing, misalignment and imbalance faults found in the vibration spectrum
- Glove-friendly. large targets and a sunlight mode for dusty, bright floors
- Offline first. readings and work orders queue on the phone and sync later
Savings you can audit.
Every month, a one-page report your board and auditors can trust: savings measured against a baseline you agreed before we started.
- Verified, not promised. an international measurement-and-verification method, adjusted for volume and weather
- In your language. shillings per unit, per month and per year, not engineering jargon
- Every site, side by side. benchmark plants and lines against their own best shifts
Simple for every plant.
Plant assessment
We clip temporary meters onto your main loads, survey your utilities and send a leakage report in shillings per unit.
Plan your assessmentConnect
We fit sensors where they pay back fastest and link your PLCs, drives and meters. No line stoppage.
See how it connectsSave and verify
PlantOS advises operators, then controls the loops they trust. Savings are verified and reported monthly.
See pricingWhat could your plant save? Two numbers tell us.
Pick your industry, then set your yearly electricity and fuel bills. The estimate uses the same conservative model as our plant assessments.
In a tea factory, the money hides in withering fans running flat out, wet firewood and tea slipping into lower grades.
Try each lever in the savings labEngineered for real plants. Not lab conditions.
Offline first
Control, dashboards and the field app run on a server inside your plant. The cloud only syncs.
Grid-tough
Outages and sags are logged to the second and priced per batch. Gensets carry priority loads first.
Any machine age
Clip-on meters and retrofit sensors bring 40-year-old lines online without replacing them.
You stay in control
Your PLC keeps every interlock. You own your data under the Kenya Data Protection Act.
Built for plants that count every shilling.
Start small. Pay from what we save.
Begin with measurement. Move to optimization when the numbers convince you. If capital is tight, pay only from verified savings.
See plans and pricingOwn it
Lowest lifetime costBuy the hardware once, then a monthly subscription.
Lease it
No capexHardware bundled into the monthly fee for 36 months.
Share savings
No money downNo fixed fee. We take a share of verified savings for five years.
What plant managers ask us first.
Straight answers before your first meeting.
Ask us something elseDo we have to replace our machines?
No. PlantOS reads the PLCs, drives and meters you already have. We add sensors only where they pay back fastest, usually without stopping the line.
What happens when the internet goes down?
Nothing changes on the floor. Control, dashboards and the field app run on a server inside your plant, and data syncs to the cloud when the link returns.
Will PlantOS override our safety systems?
Never. Your PLC keeps every interlock. PlantOS starts by advising operators, then writes setpoints only inside limits your PLC allows.
How do you prove the savings are real?
We agree a baseline with you during the plant assessment, adjust it for production volume and weather, and report savings every month using a method your auditor can check.
How long until we see results?
The assessment report arrives about 30 days after we start. The first optimization project is usually live within three months of signing.
Find the shillings hiding in your plant.
See a live plant in your sector, then a 30-day plant assessment with a report in shillings per unit. No line stoppage.